Process Control Training by Amatrol
Process control systems are the backbone of industries that depend on the precise management of liquids, gases, temperature, pressure, and chemical properties. From oil refineries and petrochemical plants to food and beverage facilities, pharmaceutical manufacturers, and power generation plants, the ability to calibrate, operate, and troubleshoot process control systems is one of the most critical and in-demand skill sets in industrial technology.
The process control and instrumentation skills gap is well documented across these industries. Facilities that cannot find trained technicians face significant operational risk, increased downtime, and rising costs. Programs that deliver hands-on process control training are giving learners a direct path into some of the highest-demand and best-compensated technical roles in the industrial sector.
Klein Educational supplies Amatrol process control training systems and curriculum to K-12 schools, colleges, and workforce development programs across California, Oregon, Washington, Arizona, Nevada, Hawaii, and Alaska. As the only authorized Amatrol distributor in these seven states, we help programs get the right systems specified, installed, and running.
What is Amatrol process control training?
Amatrol has developed the largest and most in-depth offering of industrial process control training available, covering four major process control application areas: level and flow control, temperature control, analytical control, and pressure control. Each system uses industrial-quality components mounted and plumbed in real process configurations, giving learners hands-on experience with the same equipment they will encounter in power generation, petrochemicals, food processing, chemical manufacturing, biotechnology, and pharmaceutical environments.
The process control training systems fit within several Amatrol programs including Process Control and Instrumentation, Oil and Gas, and Industrial Maintenance. The curriculum combines in-depth theoretical knowledge with over 50 hands-on skills per system, preparing learners to calibrate, adjust, install, operate, tune, and troubleshoot process control systems across a wide range of real-world applications.
What students and trainees learn
Amatrol's process control curriculum covers a broad range of skills that apply directly to instrumentation, process technology, and industrial maintenance roles across industry:
Process control concepts, safety, and industrial safety rules
Instrument tags and piping and instrumentation diagrams (P&IDs)
Liquid level measurement and control
Flow measurement and control including differential pressure, paddlewheel, and ultrasonic methods
Temperature measurement, sensors, and thermal process control
Pressure process control and gas blanket applications
PID controller configuration, operation, and tuning
Open-loop and closed-loop control methods
Proportional, integral, and derivative control
Loop controller calibration and I/P converter calibration
HART communication protocol and SCADA operation
Analytical process control including pH measurement and control
PLC-controlled process control applications
Component and system-level troubleshooting
Learners who complete Amatrol process control programs graduate with skills that are immediately applicable in power generation, petrochemicals, food processing, pharmaceutical, chemical manufacturing, and biotechnology environments.
A closer look at key training systems
Amatrol's process control line includes four major learning systems, each covering a different process control application area, plus a comprehensive process instrumentation system and portable options for flexible training environments.
The Level and Flow Process Control Troubleshooting Learning System is the foundation of Amatrol's process control line. It teaches calibration, installation, operation, and troubleshooting of flow and liquid level process control systems using industry-standard components mounted in a closed-loop circuit. Learners practice manual and automatic control of a process instrumentation system by controlling water flow rate between two tanks or liquid level in one tank. The system includes 36 electrical faults, 6 mechanical faults, PID controller programming errors, flow transmitter programming errors, and I/P converter calibration errors for comprehensive troubleshooting practice. Expansion options include smart flow transmitter, ultrasonic liquid level, differential pressure flow measurement, and PLC process control systems for both Allen-Bradley and Siemens platforms.
The Temperature Process Control Learning System teaches learners how to install, calibrate, operate, adjust, and tune thermal process control systems across applications in food processing, chemical manufacturing, and biotechnology. The system features a heavy-duty welded-steel workstation with industrial components including a chiller, three types of temperature sensors (thermocouple, thermistor, and RTD), and a heating loop network. Learners practice over 50 hands-on skills including configuring and operating PID control, on/off control, and manual control modes.
The Pressure Process Control Learning System allows learners to control liquid level and tank pressure simultaneously using an HMI, programmable automation controller, and variable frequency drive. Major topics include loop control devices, HMI panel operation, pressure control systems, process system alarms, automatic control methods, and open- and closed-loop tuning.
The Analytical Process Control Learning System teaches the knowledge and skills needed to control and modify the chemical properties of a substance, which is critical in pharmaceutical, food and beverage, and refinery applications. The system includes a tabletop workstation with industrial pumps, tanks, piping, a pH transmitter, and a pH probe. Learners practice skills including configuring a loop controller for continuous pH control and calibrating pH sensors.
The Process Instrumentation Learning System provides advanced instrumentation training using Endress+Hauser industrial components. Learners develop skills related to flow, level, temperature, and pressure measurement and detection, as well as HART and Ethernet communications, including configuring transmitters via HART using PC software, Bluetooth using a smartphone app, and a web server via Ethernet.
Portable options for flexible training environments
For programs that need to deliver process control training without a full lab setup, the Portable Level and Flow Process Control Troubleshooting Learning System provides a skill-rich, mobile training solution housed in two durable portable consoles. The system includes a PID controller, operator controls, process meter, flow transmitter, water tanks, gauges, and FaultPro with over 30 insertable faults for hands-on troubleshooting practice anywhere training needs to happen.
Why process control training matters now
Process control technicians and instrumentation specialists are among the most difficult positions for facilities to fill across oil and gas, power generation, pharmaceutical, and chemical manufacturing industries. The skills required are highly specialized, and the pipeline of trained technicians has not kept pace with industry demand as experienced workers continue to retire.
Facilities that cannot find qualified process control technicians face operational risk that directly affects production output, regulatory compliance, and safety. Programs that deliver hands-on, technically rigorous process control training are producing workers that industries across the energy, chemical, and food production sectors are actively seeking, at wages that reflect the specialized nature of the skills involved.
How Klein Educational supports your program
Klein Educational is more than an equipment supplier. We work with CTE directors, college department heads, and workforce administrators from the first conversation through installation and beyond. That includes needs assessment, equipment specification, lab layout planning, and staff training.
As the only authorized Amatrol distributor in the western US, we have direct access to the full Amatrol product line, curriculum, and support infrastructure, which means faster service and deeper product knowledge than you'll find anywhere else in the region.
Frequently asked questions
What is Amatrol process control training? Amatrol process control training is a hands-on technical education program that teaches learners how to calibrate, operate, tune, and troubleshoot the process control systems used in power generation, petrochemicals, food processing, pharmaceutical, and chemical manufacturing environments. It covers level and flow control, temperature control, pressure control, analytical control, and process instrumentation using real industrial components and comprehensive multimedia curriculum.
Who is Amatrol process control training designed for? Amatrol process control systems are built for community colleges, four-year engineering programs, and workforce development centers serving industries including oil and gas, power generation, pharmaceutical, and food and beverage. A portable option is also available for programs with limited space or multiple training locations.
What careers does process control training prepare learners for? Process control training prepares learners for roles including process control technician, instrumentation technician, process engineer, control systems specialist, and industrial maintenance technician in process-intensive industries, some of the most in-demand and well-compensated technical positions across energy, chemical, and food production sectors.
Does Klein Educational help with lab setup and installation? Yes. Klein works with programs from needs assessment through equipment specification, lab layout, installation, and staff training. We guide the entire process so your program is set up correctly from day one.
What states does Klein Educational serve? We serve California, Oregon, Washington, Arizona, Nevada, Hawaii, and Alaska as the only authorized Amatrol distributor in these seven states.
Ready to Bring Process Control Training to Your Program?
Whether you're building a new instrumentation lab or adding process control to an existing program, our team will help you find the right Amatrol systems for your space, budget, and goals.